China OEM Precision Worm Gear with SGS Certificate for Car Air Compressors
The China OEM Precision Worm Gear with SGS Certificate is a top-of-the-line product designed to provide excellent performance for car air compressors. Made from high-quality materials such as 4140, 4340, 40Cr, 42Crmo, 42Crmo4, 20Cr, 20CrMnti, 20Crmo, and 35Crmo, this gear is built to last. It comes with an ISO/TS16949 certification, making it a reliable and trustworthy choice for customers.
The gear has undergone various tests such as Magnetic Powder Test, Hardness Test, and Dimension Test to ensure that it meets all industry standards. It is available in different colors such as Paint, Natural Finish, and Machining all around, giving customers the flexibility to choose the one that fits their needs.
Product Parameters
| Item | Spur Gear Axle Shaft |
| Material | 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo |
| OEM NO | Customize |
| Certification | ISO/TS16949 |
| Test Requirement | Magnetic Powder Test, Hardness Test, Dimension Test |
| Color | Paint , Natural Finish ,Machining All Around |
| Material | Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…) |
| Steel: Carbon Steel,Middle Steel,Steel Alloy,etc. | |
| Stainess Steel: 303/304/316,etc. | |
| Copper/Brass/Bronze/Red Copper,etc. | |
| Plastic:ABS,PP,PC,Nylon,Delrin(POM),Bakelite,etc. | |
| Size | According to Customer’s drawing or samples |
| Process | CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc. |
| Tolerance | ≥+/-0.03mm |
| Surface Treatment | (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc. |
| File Formats | ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL) |
| Sample | Available |
| Packing | Spline protect cover ,Wood box ,Waterproof membrane; Or per customers’ requirements. |
Our Advantages
- We have all the necessary production equipment, including Hydraulic press machines, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), gear shaping machine, machining center, CNC grinder, heat treatment line, etc.
- Our gears are around 6-7 grade in mass production, indicating high processing precision.
- We have 90 employees, including 10 technical staffs and cover an area of 20,000 square meters.
- Our company has passed ISO 14001 and TS16949 certification, ensuring the quality and reliability of our products.
- We provide free samples and welcome OEM orders to design and produce specific products according to customer detail information.
Frequently Asked Questions (FAQs)
1. What is the material used in the China OEM Precision Worm Gear?
The materials used in this gear are 4140, 4340, 40Cr, 42Crmo, 42Crmo4, 20Cr, 20CrMnti, 20Crmo, and 35Crmo.
2. What certifications does the China OEM Precision Worm Gear have?
The gear has an ISO/TS16949 certification, ensuring its quality and reliability.
3. Can customers choose the color of the China OEM Precision Worm Gear?
Yes, customers can choose from different colors such as Paint, Natural Finish, and Machining all around.
4. What is the surface treatment for the China OEM Precision Worm Gear?
The gear’s surface treatment includes (Sandblast)&(Hard)&(Color)Anodizing, (Chrome, Nickel, Zinc…)Plating, Painting, Powder Coating, Polishing, Blackened, Hardened, Lasering, Engraving, etc.
5. What is the tolerance level for the China OEM Precision Worm Gear?
The tolerance level for the gear is ≥+/-0.03mm.
Our company offers a wide range of high-quality products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, Roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We take pride in offering our customers preferential prices, high-quality products, and considerate services. We welcome customers to customize drawings and samples and are committed to meeting their unique needs.
All the content of this page is from the Internet and is only provided as a reference for product selection. Please note that our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you are in need of original spare parts, please contact the original factory or supplier directly for purchase.
Performance Characteristics of Worm Gear
Worm gear possesses several performance characteristics that make it highly efficient and suitable for various applications. Firstly, worm gear offers high gear reduction ratios, allowing for precise control over speed and torque. Secondly, it exhibits self-locking properties, which prevent any back-driving and enable the transmission of motion in a single direction. Additionally, worm gear provides smooth and quiet operation due to its rolling contact, reducing noise and vibration. Moreover, it has a compact design and can transmit large loads efficiently. Furthermore, it offers high efficiency in power transmission, minimizing energy loss. Lastly, worm gear is known for its durability and long service life, making it a reliable choice for different industries.
Types and Characteristics of Worm Gear
Worm gears come in various types, each with its unique characteristics. One common type is the cylindrical worm gear, which is known for its simple and cost-effective design. Another type is the double-enveloping worm gear, which offers high torque transmission and enhanced load-carrying capacity. Additionally, the globoidal worm gear provides improved contact and higher efficiency. Furthermore, the hypoid worm gear is used in applications requiring high torque and compact size. These various types of worm gears offer different performance advantages, allowing for customization based on specific requirements.
Advantages of Different Materials in Worm Gear Production
The choice of material for manufacturing worm gears greatly impacts their performance and durability. Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications requiring low inertia. Steel worm gears, on the other hand, offer high strength and wear resistance, making them ideal for heavy-duty applications. Bronze worm gears exhibit excellent lubricity and are commonly used in applications where noise reduction is essential. Additionally, plastic worm gears are lightweight, affordable, and self-lubricating, making them suitable for low-load and low-speed applications. By selecting the right material, the performance and efficiency of worm gears can be maximized for specific operational requirements.
Application of Worm Gear in Various Fields
Worm gears find extensive application in different industries due to their versatility and reliability. In the automotive sector, worm gears are utilized in power steering systems, enabling smooth and precise steering control. In industrial machinery, worm gears are commonly found in conveyors, packaging equipment, and material handling systems, providing efficient and reliable power transmission. Lifts and elevators also utilize worm gears for their lifting mechanisms, ensuring safe and controlled vertical movement. Additionally, worm gears are used in conveyor systems to transfer goods smoothly and efficiently. Tuning devices, such as musical instrument tuners and antenna rotators, rely on worm gears for accurate adjustment. These examples highlight the value and importance of worm gears across various fields, showcasing their versatility and wide-ranging applications.
Future Development Trends and Opportunities for Worm Gear Products
The future of worm gear products holds promising opportunities for further advancements and innovations. With the ever-increasing demand for efficient power transmission, worm gears are expected to witness continuous development in terms of material enhancements, manufacturing processes, and design optimization. The incorporation of advanced materials, such as composites and alloys, may lead to improved performance and durability. Moreover, advancements in gear design and manufacturing technologies, such as 3D printing and computer-aided design, may revolutionize the production of worm gears, enabling more precise and efficient designs. The growing automation and robotics industries also present significant opportunities for the utilization of worm gears in various applications. Overall, the future of worm gear products is poised for growth and evolution, offering immense potential for continued innovation and market expansion.
Choosing a Suitable Worm Gear
Selecting the appropriate worm gear is crucial to ensure optimal performance and longevity. Several aspects need to be considered during the selection process. Firstly, the load requirements must be thoroughly analyzed to determine the necessary torque and power transmission capabilities. Secondly, the gear ratio should be carefully chosen to achieve the desired speed reduction or increase. Moreover, the material selection should align with the application’s demands, considering factors such as load capacity, wear resistance, and environmental conditions. Additionally, efficiency and backlash should be evaluated to minimize energy loss and ensure smooth operation. Lastly, mounting requirements and space constraints should be taken into account to ensure proper installation and compatibility with the existing system. By considering these aspects, a suitable worm gear can be chosen to meet specific application needs effectively.
Conclusion
In conclusion, worm gears offer a range of performance characteristics that make them a preferred choice for numerous applications. Their ability to provide high gear reduction ratios, self-locking properties, smooth operation, and efficient power transmission makes them invaluable in various industries. With different types and materials available, worm gears can be customized to suit specific requirements, further enhancing their versatility. The future of worm gear products holds immense potential for further development and advancements, presenting opportunities for growth and innovation. By carefully considering load requirements, gear ratios, material selection, efficiency, backlash, and mounting constraints, a suitable worm gear can be selected, ensuring optimal performance and longevity. Worm gears continue to play a vital role in power transmission systems, contributing to the seamless operation of machinery and facilitating progress across industries.
Author: Dream