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QMY1200P/1300P/1500P Computerized Die-slicing and Creasing Equipment(Front Lead Feeding with Stripping Device)
- Major functions:
- The Bobst variety reduce composition helps make the slicing platform motion like a scissor, it will realize a complete and easier lower.
- Principal worm gear uses alloy copper materials, right after the seasoned operator’s manual scraping treatment and stringent common screening, it can makes certain the driving parts 10 several years lifestyle.
- The principal chains undertake imported British Renold brand name, the distinctions of ten chains are less than .2mm.
- The hook up amongst gear box and driving shaft adopts sleeve and pin composition guaranteeing a sturdy connection.
- Specs:
Model | Device | QMY1200P | QMY1300P | QMY1500P |
Max. Paper Size | mm | 1200X780 | 1300X960 | 1500X1100 |
Min. Paper Dimension | mm | 350X350 | 400X400 | 500X400 |
Max. Die-reducing Size | mm | 1180X760 | 1280X940 | 1480X1080 |
Max. Speed | sh/h | -5000 | -4600 | -4000 |
Max. Wor ept Stress | T | 300 | three hundred | three hundred |
Max. Paper Thickness | mm | one-seven | one-seven | 1-7 |
Die-reducing Precision | mm | ±0.5 | ±0.5 | ±0.5 |
Complete Energy | KW | 32.5kw | 32.5 | 36.five |
General Dimension | mm | 8600X4000X2350 | 9100X4250X2345 | 9600X4700X2400 |
- Functions of the equipment:
Principal Functions:
- The Bobst kind lower construction tends to make the chopping platform motion like a scissor, it will realize a complete and less complicated reduce.
- Principal worm equipment uses alloy copper material, following the seasoned operator’s manual scraping treatment and rigid normal tests, it can ensures the driving components 10 a long time daily life.
- The major chains undertake imported British Renold brand, the variations of ten chains are much less than .2mm.
- The join among equipment box and driving shaft adopts sleeve and pin composition guaranteeing a strong relationship.
- Pace:
The device adopts frequency controller to achieve stepless speed acceleration which can attain to 5000 instances for every hour. In the course of real manufacturing, it can typically run at 3600 to 4200 moments per hour in accordance to the high quality of the board. If the top quality of the paper is very good, a very good operator even can operate the device at optimum velocity.
- Security:
As it is proven in the photograph of the machine, the equipment adopts rear component paper feeding strategy which retains the operator absent from the die-reducing component. The mounting and adjustment of the die plate is also completed outside of the die-cutting portion with sensors and detectors at die-reducing component to make sure that the equipment can not be began when the die-reducing plate is at adjustment standing.
Aside from the sensors at die-reducing part, there are sensor or strategy switches at window component to make the entire equipment at monitoring standing to ensure its security.
- Procedure convenience:
There is Man-equipment interface put in in the control panel which will shows the protection position of the machine as effectively as malfunctions to facilitate the operator. Digital camera is also put in in front of the operator for him/her to keep an eye on the operation standing at the shipping portion.
- Main Structures and Key Substance Utilized
- 4 Major Huge Elements:
They are: base station, transferring system, upper system and equipment wall. The base station is created of gray cast iron -HT two hundred the shifting platform is ductile iron – QT 42-ten and the equipment wall is high quality A3 steel.
- Main Travel:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a relocating established to make sure steady pressure out place which is not significantly less than three hundred tons.
The material for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Element:
The travel is transferred by way of crank rod to pendulum which will carry the relocating system to move up and down to attain die-cut and creasing function.
The pendulum is produced of higher high quality ductile iron. The pendulum axis is accomplished by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 sort computerized die-cutting and creasing machine. In contrast with automatic die-chopping and creasing machine which is utilised for cardboard die-slicing, this kind of automated die-reducing and creasing device is largely employed for corrugated board which needs much less stress for die-slicing, in this situation fairly some producers have produced smaller sized width on the pendulum and smaller diameter on the pendulum shaft. We hold broader pendulum and larger diameter on its shaft to make our machine last for a for a longer time existence.
The die-chopping plate uses 7 mm seventy five Crl plate which has more hardness and life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to ensure the boarding conveying correct and steady.
The equipment makes use of gripper bar sort with 12A prolonged joints chain which is significantly less in bodyweight and less shock to the intermittent device under the precondition to guarantee the energy of the chain. The brand name of the chain is Renold U.K with higher specific and quality. .
The Gripper bar adopts aviation aluminum with three bridge variety- gentle in excess weight and high in toughness.
- Electric powered Part
The electrical parts are developed and assembled according to the European CE normal and uses globe vast acknowledged manufacturer items.
- Set up of Die
The die mounting and dismounting adopts side withdrawing methods which time saving and effortless for operation.
There are two techniques for the fixation of the die-either by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is simple, handy and reputable.
- Unique Characters of Our Device:
- Clever And Unique Front Lay Design and style:
In contrast with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the front lay, it will harm the front lay and the gripper bar when the front lay reaches to its maximum place.
Usually the producers will set up sensors on this component to end the device when the paper is fed abnormally to the entrance lay. Nonetheless, when the machine is working at the high speed, the inertia will bring the machine to operate for a while to make the front lay to its optimum stage and then also injury the entrance lay and the gripper bar.
Our special design is that when the irregular board feeding occurs and currently being detected, the entrance lay can in no way reaches to its maximum stage which can make free of charge from entrance lay and gripper bar damages simply because of irregular paper feeding.
As it is our unique style, so there is no picture to be shown listed here.
- None-quit Collecting device
At the shipping portion, when the board is minimize to be about 1 meter, the machine will thrust
the die-cut board pile out of the equipment supply component so that it is straightforward for the operator to draw them to the specified location with no the need of halting the device .
- Front-guide Feeding Portion
The equipment adopts patent technologies of entrance-guide feeding structure, which can effectively avert and lessen damages to the area of printed sheet. Equipped with strong blower, even paper is bending deformation, can feed paper efficiently.
- Stripping Part
(a) The equipment is 50 % striping which can strip off a few – edge waste and middle holes of the board.
(b) There are upper chase, center chase and decrease chase the place the male, elastic block and
female die are put to strip off the squander.
- Configurations:
Identify | Brand and Origin | Remarks |
Bearing | SKF Swiss | Important component |
IKO Japan or HangZhou, China | Not crucial element | |
Chain | Renold U.K | Principal Chain ( Discrepancy of much less than .2 mm for for each 10 chains of machine chain size) |
CHOHO Japan | Other Chain are Choho Japan | |
Relay | Omron Japan | |
Contactor, buttons | TELEMECANIQUE France |
|
Photo Electric Switch | Fotek ZheJiang | |
Stabilizer | MEANWELL ZheJiang | |
Variator | Delta ZheJiang | |
Principal Motor | Siemens | Joint Undertaking |
PLC | Delta, ZheJiang | |
Man-device Interface | Delta | |
Pneumatic Areas | Sunrise, ZheJiang | |
Rotary Joints | SMC Japan | |
Motor at feeding and delivery | CPG ZheJiang |
/ The use of authentic products manufacturer’s (OEM) element figures or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating solution use and compatibility. Our organization and the detailed substitution parts contained herein are not sponsored, accredited, or manufactured by the OEM. /